:  Jun 15, 2004



:
  The receiver drier need only be changed under the following circumstances: There is dirt in the refrigerant circuit ( eg. compressor seizure ). The system is leaking and refrigerant has been lost to atmosphere. Refrigerant circuit has been open more than 24 hours due to repair.

. Disconnect the battery ground cable.

. Recover the A/C refrigerant.

.
  : Immediately cap all refrigerant lines to prevent ingress of dirt and moisture.

Disconnect the A/C pipes.
  Remove the 2 bolts.
  Discard the O-ring seals.
  Install blanking caps to the exposed ports.




. Remove the viscous fan assembly.

. Remove the lower fan shroud.
  Release it from the 4 clips
  Release the coolant hose.




. Remove the radiator grille.

. Remove the radiator securing pegs.



. Remove the radiator air deflector.
  Release the 2 clips.

. :
  Always protect the cooling pack elements to prevent accidental damage.

Release the radiator for access.
  Remove the 2 bolts.




. Remove the power steering fluid cooler.
  Release the 3 clips.




. Remove the condenser core.
  Remove the 2 screws.
  Remove the bolt.




. Install the condenser core.
  Secure in the clips.
  Tighten the screws.
  Install the bolt and tighten to 10 Nm (7 lb.ft).

. Install the power steering fluid cooler.
  Secure the clips.

. Install the reflector air deflector.

. Install the radiator.
  Tighten the bolts to 25 Nm (18 lb.ft).

.
  : Lubricate the new seals with clean refrigerant oil.

Connect the A/C pipes.
  Remove the blanking caps from the ports.
  Install new O-ring seals.
  Install the bolts and tighten to 10 Nm (7 lb.ft).

. Install the radiator grille.

. Install the radiator securing pegs.

. Install the lower fan shroud.
  Position the locating pegs.
  Secure in the clips.
  Secure the hose to the fan cowl.

. Install the viscous fan assembly.

. Fill the A/C system.

. Connect the battery ground cable.